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Aircraft Model: Scaling Up from STL

Scanning time for the entire model was 2 hours. Conventional measuring would have taken much longer, up to 20 times longer, and the data would not have been as accurate and complete."

The Challenge:

The customer wanted to scale up a one-of-a-kind aircraft concept model to build a large flyable remote-controlled replica.  However, no CAD data or blueprints existed for the aircraft model.  The complex shapes involved are very difficult if not impossible to measure and duplicate by traditional methods with any amount of accuracy.  Non-contact 3D laser scanning is the fastest, most accurate, and cost effective way to create the needed CAD model to work with. 

 

The Solution:

GKS metrologists laser scanned the aircraft model on the Laser Design Surveyor WS-Series system using the SLP-500 laser probe.  Scanning time for the entire model was 2 hours.  Over 1 million points were collected in the point cloud data.  Conventional measuring would have taken much longer, up to 20 times longer, and the data would not have been as accurate and complete. 

 

The Results:

After gathering the large point cloud of profile data, general clean up was needed to produce an STL file for the customer.  This process took about 1.5 hours. 

 

The customer then used the STL to build his own CAD model from which to scale up the aircraft and cut sections to build a larger flyable replica.

About GKS Inspection Services
For over 25 years, GKS Inspection Services has been a leading provider of 3D scanning, dimensional inspection, long range scanning, CT scanning, product design services and FARO rentals.

Contact us today to get started on your next project.